Automatic KN95 Face Mask Making Machine

The workers will feed the material to the plates,the machine will Ultrasonic form the mask automatically,print the LOGO and then weld the left & right ear loop,Automatic stick the labels,automatic folding,Automatic Ultrasonic folding weld,final cutting,then to the final products conveyor for packing line.

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Model: NCR
Brand: New Crown Machinery
Code: NCMR

Product Description

No	1	2	3	4	5	6	7	8	9
ITEM	Feed Mechanism	Tape Feed	Forming	Print LOGO	Left & Right Ear Loop Welding	Stick Label	Folding Station	Folding Welding	Material Cutting
REMARK	Material	Conjugate mechanism	Ultrasonic	Laser /Ink Jet	Ultrasonic	Automatic	Automatic	Ultrasonic	Cutting Die

1. Basic Information
1) Equipment Dimension: 91 00mm(L)× 176 0mm(W)×1 92 0mm(H)
2) Equipment Color: Standard warm gray 1C (Customizable)
3) Equipment Weight: 3 000kg; Ground Supporting
4) Power Supply: AC 220 V±5﹪, 50Hz; Power: about 18 Kw
5) Compressed air: 0.5～0.7 MPA; Usage: about 300L/min
6) Environment Requirement: Temperature 10～35 ℃ ; Humidity 5-35%HR;
No flammable, corrosive gas, no du st (Cleanliness of not less than 100,000).

Producing Pro cess
4-6 layers of the entire roll of fabric are unrolled and then combined by rollers. The nose bridge is rolled and unrolled. It is cut into lengths and then introduced into the hemming fabric. It is embossed, welded, rolled, welded, and printed. The belt and fabric are folded mechanically, then ultrasonically sealed sideways, and cut and shaped by a hob. The final product is unloaded through a conveyor belt, and the waste is collected by a collection roller next to it.
2. Main Components

No.	Component组件	Qty.	Remark
1	Material unwinding device	6
2	Nose clip unwinding device	1
3	Nose clip cutting device	1
4	· Material edges folding device	1
5	· Ear loop welding device	2
7	· Material folding device	1
8	Material edges sealing device	1
9	Material cutting device	1
10	Transfer line	1
13	Waster material transfer line	1
12	Control system	1
13	Control panel	1

2.1. Raw Material Specification

N95 mask layers(from outside to inner side)	Out side	40g/m⊃2; PP nonwoven	260+(0-20)	76.2	＜600
	Pearl wool	50g/m⊃2; PP nonwoven		76.2	＜600
	Melt blown fabric/Activated carbon fiber cloths	23g/m⊃2; KN99 MBPP		76.2	＜600
	Melt blown fabric	23g/m⊃2; KN100 MBPP		76.2	＜600
	Inner side	40g/m⊃2; PP nonwoven		76.2	400
N95 mask accessories	Nose bridge bar	4mm twice core
N95 mask accessories	Ear loop	4-8mm

1. Production Capacity
1) Productivity 35 - 55 p cs/ m in;
2) Production Pass Rate：More than 9 5 % (except unacceptable raw material and wrong operation)
3) Equipment Failure Rate: 5% (refers to faults caused by the equipment itself )
2. Electrical component

No.	Electrical parts	Brand品牌	Remark备注
1	Air cylinder	AirTAC; CHELIC	To catch up with delivery time, the electrical component brand will probably be changed because of short supply in the extraordinary times. The brands can be determined through communication and negotiation with clients.
2	Solenoid valve	AirTAC
3	Servo motor	Siemens
4	Motion Controller	Siemens
5	Bearing	HIWIN; PMI
6	Linear guide	STAF; PMI; CPC
7	Optical fiber; Amplifier	Omron; Panasonic
8	Touch screen	Siemens
9	Relay	Schneider
10	Button	Schneider

3. Spare part & Tool

No.	Item	Specification	Quantity	Remark
1	Toolbox	\	1	For commissioning

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Automatic KN95 Face Mask Making Machine

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