While soft drink production processes differ by product type and application, the basic process is the same.
Sugar Syrup Clarification
The mixture of sugar, flavorings, essences, and water is called syrup. Syrup clarification will retain particles and crystals from your syrup.
Water Microbial Stabilization
Water accounts for the largest portion of your beverage and needs to be safe. The prefiltration phase plays a key role in your process -- protecting the final filter, ensuring the long life and good economics of your filter train, and reducing the initial bioburden. Final filtration removes microorganisms such as bacteria, mold, yeast, and protozoa to achieve the required contaminant-free water quality.
Carbonation is the step of adding carbon dioxide to a drink. The CO2 that you inject into your beverage must be free of particles and microorganisms. Non-carbonated drinks do not include the carbonization step.
In addition to its standard modules, the mixer is also fitted with control systems that use either refractometric or densitometric technology, ensuring accurate oxygenation, carbonation, Brix value and sugar-inversion levels for optimal final beverage quality.
1)tank thickness increased to 2.5mm to improve its stability and avoid it from deformation.
2)Use One-time stamping forming head with no interface crack. It reduces liquid's wastage and prevent degenerative liquid inside crack from effecting tank liquid's quality.
3)Grinding smooth tank inside, use Argon flux welding to treat pipes, which makes inside of welds more smooth. It prevents liquid from sticking inside tank and pipe to effect next batch quality.
4)Re-designing of Dearator tank can atomize liquid, makes oxidation more easier.
5)Liquid inlet controlled by famous metering pumps from both chinese and imported brands, erro can be controlled within ±1%.
6)Tank installs pressure senors and flowing balls, can set automatically on PLC of liquid level and tank pressure.
7)Using famous brand plate heat exchanger, better heat transfer effect, lower energy consumption.