- Hot water system is applied in whole line for saving energy. The steam boiler only heat the water, which will be pumped into another mixing tank for better mixing and melting;
- There is independent electric control system for whole line, controlled by PLC;
- NOTE the touch screen will be apply “Pro-Face”, it can be remote control under internet condition; Once machine program down, we can modify in our factory;
- Inside treatment of tank are well polished without any line and scracth;
- We will connect all the pipes and cable connection in our factory and having whole system running;
- CIP cleaning ball will be add into all the tanks for better cleaning;
(NOTE: Above data is summarized by client’s requirements.)
| Production capacity || Total power || Steam consumption |
| (LPH) || Kw || Kg |
| 1000 || 20.1 || 500 |
| 1500 || 66.25 || 600 |
| 2000 || 68 || 600 |
| 3000 || 82.75 || 600 |
| 3500 || 82.75 || 650 |
| 5000 || 93.75 || 1750 |
2, Title: CIP cleaning system
CIP cleaning system is used for items in-place cleaning of pipes, valves and vessels, can also apply to the brewery, beverage plants, and general food production materials of pipes and equipment cleaning. Normally it mainly contains three tanks, hot acid water tank, hot alkali water tank and hot water tank separately.
A beverage pump which can bear hot temperature is used in CIP to convey cleaning liquid into material pipe and equipment, circulate to equipment circularly. Therefore, the equipment utilization can be improved without the disintegration of the equipment and the pipeline, and reduce labor intensity of workers. Therefore, this product is an advanced of cleaning process equipment.
A water cleaning
When the material is finished, use water to clean immediately to eliminate residual material, at the same time it is more advantageous to the next step of liquid water cleaning. water can stop when the equipment flow of water out of clearing.
The NaOH makes up to 2% concentration alkaline twist in the holding tank, heated to 80 ℃, then cycling about 30minutes. The alkali can dissolve protein, butterfat and make the fouling loose foam. If the scale is more serious, it can increase the concentration of the solution.
C Water cleaning
Use water to flush about 15 minutes after remove the alkali.
Make the HNO3 into the concentration of 2% acidic detergent, then heat to 80℃, cycling about 30minutes.
E Water cleaning
Use water to flush about 15 minutes after remove the acid, in case of the materials are polluted during reproduction.
| Capacity || 1000LPH |
| Material || Stainless steel 304 |
| Working pressure || Normal pressure in tank, in steam pipe 0.3-0.7Mpa |
| Working temperature || A: In acid, alkaline and water tank 0-85℃ |
| B: Water pipe normal pressure |
| Material name || Acid and alkaline liquid tank 2% tric acid solution .2% caustic liquid |
| Total volume || Acid and alkaline liquid tank; 2×1Ma |
| Filling coefficient || 80% |
| Capacity categories || Atmospheric Tank |
| Each cleaning time || Free |
| The order of cleaning fluid || Hot water – hot acid water – hot water – hot alkaline water – hot water |
| Maximal centrifugal pressure head || 24m |
| Motor power || 2.2kw |
| Weight || 700kg |
| Size || 5000*1500*2500mm |
| Tank size || Tank diameter: 1250mm |
| Total height: 2000mm |
| Outside layer thickness: 2mm |
| Inside layer thicknedd: 2mm |
| Insulation layer: 50mm |
| Material: stainless steel 304 |
| Dosing pump: 60w * 2pcs = 120w |
| Beverage pump power: 3kw |
3, Tile: Juice plate sterilizing machine
Plate sterilizer is widely applied in food industry, especially for the milk, soybean milk, juice beverage, ice cream, alcoholic drink, beer processing. Also developed in medical industry these years.
Plate sterilizing machine is the core part of juice preparation system. It is consisted of plate heat exchanger, Sanitary pump, balance tank, hot water device ( Including hot water tank, hot water pump, small heat exchanger ), Steam system ( Including Shut-off valve, steam filter, press-reducing valve, Pneumatic diaphragm valve ), Pneumatic three-way recycling valve, Electric control box, Connecting pipes, Supporting frame.
Juice enter balance tank, then will be pumped by Sanitary pump to pre-heating part of plate heat exchanger, then going to the sterilizing part, insulation part, heat recycling part and cooling part. The juice which has reached sterilizing requirements will go for filling, the juice which hasn’t will flow back to balance tank, and re-sterilize again.
- The equipment is with small size, sample structure, high efficiency heat transferring, high efficiency heat recycling, convenient installation and dismantling.
- Sterilizing temperature auto adjusting system is consisted of testing components, PLC, touch screen, Pneumatic adjusting valve.
- Juice outlet or recycling controlling system is consisted of PLC, four-way valve, temperature sensor. We can control the on and off of the four-way valve by comparing the sterilizing temperature, sterilizing time and set value.
- Temperature setting is more precise.
- Sterilizing time is short.
(NOTE: it can be customize basing on real requirement)
| Production capacity (L/H) || 1000 || 2000 || 3000 || 4000 || 5000 |
| Sterilizing temperature (℃) || 120 |
| Designed pressure (Mpa) || 0.4 |
| Testing pressure (Mpa) || 0.55 |
| Sterilizing time (s) || 4-10 |
| Juice outlet temperature (℃) || 85-90 |
| Weight (kg) || 1000 || 1180 || 1260 || 1400 || 1680 |
| Size (mm) || 1500*1200*2000 || 1900*1250*2200 || 2100*2200*2500 || 2300*2200*2500 || 2600*2200*2500 |
| Power (kw) || 3 || 4 || 5 || 6 || 7 |