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  • WATER TREATMENT

  • JUICE PROCESSING

  • CIP CLEANING

  • BLOWING

  • Filling

  • COOLING PASTUERIZING BLENDING

  • LABELLING

  • PACKING

  • PALLETISING

  • SERVICES

By first analysis of original water quality report and clients’ output water quality requirement data base, we can customize the most suitable water treatment solutions. Whether to get spring water or pure water decides the core of water treatment device to be Hollow Ultrafiltration or Reverse Osmosis. 

Mainly the water treatment system is divided into 3 parts: Multi filtration, UF/RO unit and ultra purification unit. RO/UF is the core of the system. 
Sample Flow chart
There are two types of juice processing. One is the juice made from juice concentrate/powder; the other one is the juice made from fresh fruit.
General flow chart – juice concentrate/powder
Pure water  Syrup melting and emulsification (water-powder mixing)  Syrup filter  Mixing  Double filter  Homogenizer  Temporary storage  Sterilizer  Juice storage  Filling
General flow chart – fresh fruit (the processing in real production will be basing on the fruit type)
Fruit selection  Fruit washing  Delivery  Juice extractor  Centrifuge  Juice filter  Mixing  Vacuum degassing  Double filter  Homogenizer
Mixing  Syrup filter  Temporary storage  Syrup melting and emulsification  Pure water
Homogenizer  Temporary storage  Sterilizer  Juice storage  Filling
Syrup melting and emulsification (water-powder mixing)
It is the stainless steel tank with an emulsification mixer installed on the top of the tank; the speed of the emulsification mixer will be very fast to throw the material in the center of rotor to stator. Then through tooth clearance of stator, and shearing, collision and crush between rotor and stator. 
The tank integrates the function of mixing, emulsifying, homogenizing, solving and crushing. It can be in the industry of dairy, beverage, food etc.
The heating way for the cleaning liquid is auto-heating, the operating principle: set the cleaning temperature through the temperature controller to control the steam control valve’s opening frequency to limit the steam amount making the cleaning liquid keep at needed temperature, all the tanks liquid level in the CIP system adopt the auto-alarm, it will be increased the concentrated acid and alkali through manually way when the cleaning liquid concentration reduced, the cleaning process transforming should be operated by the manually to change some relevant pipelines and valves, workers should increase the water when the tank lack of water.
By firstly discussing with clients of their ideal bottle designs, including: material, preform weight, bottle neck diameter, color, resistant temperature and thickness. We will determine the suitable bottle design for clients. 

After bottle design confirm, following is discussing the most suitable mold structure. Also by clients’ different requirements of bottle blowing speed and suitable bottle volume types, we offer different customized blow molding machine system. Do all mold and machine quality checking and running tests till clients and ourselves both be satisfied with the system.
General flow chart for juice filling-packing line
Air conveyor  Washing-Filling-Packing machine  Bottle inverse  Pasteurization machine  Bottle dryer >>> Labeling machine >>> Date printer  Packing machine
Air conveyor
Washing-Filling-Packing machine:
With our newest technology of Monoblock filling machine, you can greatly reduce the electricity consumption and liquid usage. After confirming with clients’ production capacity requirements, we will suggest the most suitable model to meet with clients’ different focusing points.
Mainly we have 2 models:
Normal speed Monoblock filling machine: cost is relatively lower, suitable for tight budget clients with smaller capacity production request.
High speed Monoblock filling machine: cost is relatively higher, suitable for loose budget clients with bigger capacity production request and who has strict quality standards.
Benefits:
High food safety grade: Stainless steel AISI 316L for all components in contact with your beverage
Production flexibility: PET bottle sizes ranging from 200 ml to 2 L, same bottle neck diameter with flexible height and shape design
Optimal uptime: 30 % reduction in changeover and maintenance downtime
Sustainable solution: Reduced filler enclosure and motor with clutches reduce resource consumption
Continuous spraying sterilizer is designed and made on the basis of absorbing and digesting abroad machine. It adopts warm water to preheat, sterilize with recycling hot water, recycling warm water to pre-cool, and cooling water to cool; it is with the advantages of sterilizing temperature automatic control, and adjustable sterilizing time; and can be widely used in sterilizing and cooling of juice and beverage in various bottles and cans, electrolyte beverage, wine and condiments. It can be designed and made to the sterilization conditions and production provided by the customer. 
By Flexible labeling solutions to give your product a memorable look!!
Spends on different product design, we provide mainly 4 types of labeling: sleeve labeling/ hot melt OPP labeling/ sticker labeling/ paper labeling.
At the same time, we provide label designing and label supply chain for clients to do easy one stop purchasing.
After bottles been filled and labeled, for market sales, will be requiring also packing, mainly is PE film shrink wrapping and carton box sealing system.

A> PE film shrink wrapping: 2 models, semi-automatic and fully-automatic, aiming for different production capacity.

B> Carton box sealing system: dropping type carton boxing/ catching type carton boxing/ one-piece hot melt glue carton boxing system, aiming for different degree of automation. 
Once your packaged product is ready to continue across the supply chain, efficiency during storage and transportation is important. As bottles and packs vary in format and size, it is important that conveying and palletizing handles a variety of products, packs and layer patterns. For further fully automation, we can provide clients automatic palletizer system.
Once your water line production and efficiency targets are reached, the goal is to maintain and even improve these levels for years to come. With our dedicated New Crown Services team and our engineer support, you can lower costs and increase the value of your beverage production for long-term success.
 
●  Access 24/7 New Crown support and live-video diagnosis.
●  Predict and resolve issues in advance
●  Monitor performance and provide fastest downtime maintenance 
●  Order New Crown original spare parts online for increased uptime and reliability
●  Get training on-site, online with our engineer team available for overseas service
●  Improve production to new demands
●  Continuously adjustment for new products, recipes or packaging
MUST-HAVE PRODUCTION GUIDE

Download the white paper to receive your complete guide to PET beverage-production success.

  Get a step-by-step guide to build up a complete line
  Use the guide to ensure high quality and efficiency throughout production
  Discover how to maximise your line's performance over its lifetime
Zhangjiagang Yufeng Machine Co., Ltd.
Muse.Jiang (Sales Manager):
0086-189-6222-6721
Email: info8@yfilling.com
Leo.Liu (COO)
Email:admin@yfilling.com 
Address: Luyu Town, Zhangjiagang City, 
North Road
Phone:+86-512-58539526

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